IL BRT-LZ Flow Resistance Test Bench is an advanced automated industrial test rig engineered to measure flow resistance, pressure drop (ΔP), and flow-rate characteristics for AI server liquid cooling cold plates, high-performance data center thermal modules, and NEV battery cooling plates. As a mandatory quality inspection and R&D verification system, it guarantees optimal coolant pump performance, flow stability, and thermal uniformity across next-generation computing and green energy applications.
IL BRT-LZ Flow Resistance Test Bench is an advanced automated industrial test rig engineered to measure flow resistance, pressure drop (ΔP), and flow-rate characteristics for AI server liquid cooling cold plates, high-performance data center thermal modules, and NEV battery cooling plates. As a mandatory quality inspection and R&D verification system, it guarantees optimal coolant pump performance, flow stability, and thermal uniformity across next-generation computing and green energy applications.
Engineering Superiority for EV Thermal Management & AI Data Center Cooling
As high-density AI GPU clusters and electric vehicle (EV) battery systems push thermal limits, liquid cooling has become the industry standard. Inadequate cold plate design or excessive flow resistance leads to pump overload, localized hotspots, and catastrophic hardware failures. IL BRT-LZ Flow Resistance Test Bench testing system integrates variable-frequency magnetic pumps, high-precision differential pressure transducers, and closed-loop PID temperature regulation to automatically evaluate hydraulic and thermal performance under simulated real-world workloads.
Key Features & Engineering Highlights
- Dual-Industry Versatility (EV & AI Servers): Perfectly calibrated for both NEV battery liquid cooling plates and high-performance server/data center cooling cold plates, manifolds, and quick-disconnect fittings.
- Closed-Loop Variable Frequency Control: Utilizes national-brand variable frequency drives (VFD) and magnetic pumps to automatically regulate main pump current and ratio-based flow, eliminating human error and ensuring exceptional testing repeatability.
- Dual-Range Measurement Architecture: Equipped with dedicated large/small flow meters and multi-range differential pressure sensors to capture high-accuracy readings across varying scale requirements.
- Wide-Range Temperature Simulation: Supports test medium (water-glycol, coolant, or specialized dielectric fluids) temperatures ranging from -50°C to +150°C with precision PID regulation (±0.5°C).
- Automated & Manual Operation Modes: Switch seamlessly between manual component debugging (testing individual valves, pumps, and temperature loops) and one-click fully automated multi-point testing.
- Intelligent Safety Interlocks: Real-time software monitors over-pressure, medium over-heat alarms, low liquid level cut-offs, and emergency stop protocols.
- Traceable Reporting: Automatically plots real-time Flow vs. Differential Pressure (ΔP) curves E Temperature-Time curves, with instant export capabilities to Microsoft Word and Excel formats.
Core Technical Specifications
| Technical Parameter | Specification Details |
|---|---|
| Test Medium | Water-Glycol Mixture / Standard Liquid Coolant / Dielectric Fluids |
| Flow Rate Test Range | 0.2 – 20 L/min |
| Intervallo di temperatura & Precisione | -50°C to +150°C (Precisione: ±0.5°C) |
| Differential Pressure Range | 0–100 kPa / 0–300 kPa (Precisione: ±0.5% FS) |
| System Pressure Range | 0–1 MPa (Precisione: ±0.25% FS) |
| Control & Software Architecture | Industrial PC + PLC Full Digital Closed-Loop Control System |
| Alimentazione elettrica | 3-Fase, 380V CA, 50Hz, Total Power: 70kW |
| Equipment Dimensions | 4600mm × 2580mm × 2050mm (Excluding external chiller/heater unit) |
Applicazioni di destinazione
- AI Data Centers & High-Performance Computing (HPC): Flow resistance, pressure drop, and thermal efficiency testing for server GPU/CPU liquid cooling cold plates and cooling distribution units (CDUs).
- New Energy Vehicles (NEV): End-of-line quality verification and R&D flow testing for power battery liquid cooling plates.
- Energy Storage Systems (ESS): Fluid pressure drop and hydraulic resistance testing for high-power thermal management modules.
- Industrial Thermal Components: Flow-pressure characteristic testing for specialized liquid filters, heat exchangers, and industrial water-coolers.
Domande frequenti (Domande frequenti)
1. Can this flow resistance test bench be used for AI server and data center liquid cooling components?
SÌ. Although highly compatible with EV battery cold plates, the BRT-LZ system’s precise flow control (0.2–20 L/min), wide temperature range (-50°C to +150°C), and differential pressure sensors make it ideal for evaluating chip-level cooling cold plates and server thermal modules used in AI data centers.
2. What is the primary function of a liquid cooling flow resistance test bench?
It measures the pressure drop (ΔP) across a liquid cooling plate or component at various flow rates to ensure it meets thermal management design criteria, prevents pump overload, and guarantees optimal cooling efficiency.
3. How are test results and curves exported?
The industrial computer running our custom test software automatically records data points, plots real-time Flow–ΔP and temperature curves, and allows operators to export complete reports into Microsoft Word or Excel formats.
Recensioni
Non ci sono ancora recensioni.